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OUR PROJECTS

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Topology Optimization for
Additive Manufacturing

  • Design

    • Maintain maximum operational loading

    • Remove stress concentrations

    • Reduce overall material​

    • Optimize for AM​​

  • Results​

    • 45% weight reduction (same material)​

    • Eliminated failure in test

    • Reduced manufacturing costs

    • Streamlined testing and validation

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Watch the design process here!
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Engine Module Project

  • Design

    • Preliminary & Detail Design of Power Turbine Module

      • Integration and Verification

      • Complete Tolerance Stack and Gap Analysis

      • Maintain BOM

  • Analysis

    • Analysis of all static and rotating hardware​

      • Stress​

      • Vibration

      • Thermal

  • ​Presented Design Reviews to customer CEs

  • $3 Million+ Program

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Root Cause Analysis + Product Redesign

  • Process

    • Tasked to investigate multiple product failures

    • Reviewed engineering documentation, assembly procedures, and observed assembly process

    • Performed Root Cause Analysis

    • Verified all engineering requirements and performed tolerance analysis

    • Developed multiple new design concepts and analyzed the concepts

    • Presented findings to customer chief technologist

    • Supported project until EIS

  • Results​

    • Advatech design patented by customer

    • Zero failures of new design

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Winglet Design

  • Coordination

    • Customer​

    • MFR/Suppliers

    • OEM

    • DERs

    • Tooling

    • Test

  • Furnished Data​

    • Load​

    • Master Dimension Datasheet

    • Process Specs

    • Procedures & Definitions

    • Sample Package

  • Design/Analysis​

    • CATIA models/drawings​

    • Static strength/damage tolerance reports

    • FEM documentation and model

    • Mass properties

  • Design Criteria per FAR, Part 25​

  • Design of wing mods/attachment hardware

    • CATIA models/drawings​

  • Static Test Plan & Support​

  • Certification Plans/Documentation

    • FAA approved test plan​

    • Instrumentation Design

    • Test Fixture Design

    • FAA approved test reports

  • Continued Airworthiness Documents Support​

    • Maintenance Planning Document​

    • Aircraft Maintenance Manual

    • Structural Repair Manual

    • Supplemental Inspection

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